Manual Stack Monitoring Kit

Model No : IPM-114

Portable Isokinetic Stack Emission Sampling System for Particulate and Gaseous Pollutant Monitoring manufacturer, supplier, and exporter, Mumbai-India.

The INSTRUMEX Manual Stack Monitoring Kit (Model: IPM-114) is a portable stack emission sampling system designed for the measurement of particulate matter and gaseous pollutants from industrial stacks, chimneys, boilers, furnaces, and process vents.

The system enables environmental professionals, industries, laboratories, consultants, and regulatory agencies to perform stack emission monitoring by collecting representative samples of particulate matter and gaseous pollutants under controlled sampling conditions.

Designed for field use, the IPM-114 measures stack gas temperature, velocity, pressure, and sampling flow rate while collecting particulate and gaseous pollutant samples for laboratory analysis. Its modular construction, rugged design, and high-capacity vacuum system make it suitable for a wide range of industrial emission monitoring applications.

The system can be used for monitoring pollutants such as particulate matter, Sulphur Dioxide (SO₂), Oxides of Nitrogen (NOₓ), Hydrogen Sulphide (H₂S), Acid Mist, Fluorides, Ammonia, Chlorine, and other pollutants that can be analyzed using standard wet chemical methods.

Applications

  • Stack Emission Monitoring
  • Boiler Emission Testing
  • Thermal Power Plants
  • Cement Industries
  • Steel & Metallurgical Industries
  • Chemical Processing Plants
  • Refineries & Petrochemical Industries
  • Waste Incineration Facilities
  • Environmental Compliance Monitoring
  • Third-Party Environmental Audits
  • Research & Academic Studies

Parameters Monitored

Stack Parameters

  • Stack Gas Velocity
  • Stack Gas Temperature
  • Volumetric Flow Rate
  • Differential Pressure
  • Static Pressure
  • Sampling Flow Rate

Particulate Monitoring

  • Suspended Particulate Matter (SPM)
  • Total Particulate Matter (TPM)

Gaseous Pollutants

  • Sulphur Dioxide (SO₂)
  • Oxides of Nitrogen (NOₓ)
  • Hydrogen Sulphide (H₂S)
  • Acid Mist (H₂SO₄)
  • Fluoride Compounds
  • Ammonia (NH₃)
  • Chlorine (Cl₂)
  • Other Pollutants through Wet Chemical Methods

How It Works

The IPM-114 extracts a representative gas sample from the stack under isokinetic sampling conditions, ensuring that the sampling velocity at the nozzle matches the velocity of the stack gas.

A calibrated S-Type Pitot Tube measures stack gas velocity while a thermocouple continuously measures stack temperature. The vacuum pump draws the sample through the sampling train where particulate matter is collected on a filter media and gaseous pollutants are absorbed into reagent-filled impingers.

The collected particulate sample is analyzed gravimetrically, while absorbed gases are analyzed using standard laboratory methods. By maintaining proper isokinetic conditions throughout the sampling period, the system ensures accurate and representative emission measurements.

Key Features

  • Isokinetic Sampling System: Designed for accurate stack emission monitoring through controlled isokinetic sampling techniques.
  • High Temperature Capability: Suitable for stack gas temperatures up to 600°C.
  • Wide Velocity Measurement Range: Measures stack gas velocities from 3 to 60 m/s.
  • Calibrated S-Type Pitot Tube: Provides accurate stack velocity measurement for isokinetic sampling calculations.
  • Digital Temperature Monitoring: Digital pyrometer displays stack temperature in both Celsius and Fahrenheit.
  • Digital Differential Pressure Measurement: High-accuracy digital manometer with measurement range up to 1300 mm H₂O.
  • Flexible Probe Assembly: Stainless steel probe assembly with extendable configuration for various stack diameters.
  • Borosilicate Glass Impinger Train: Allows efficient collection of gaseous pollutants through wet chemical absorption methods.
  • High Capacity Vacuum Pump: 120 LPM vacuum pump ensures stable sampling under varying stack conditions.
  • Portable & Rugged Design: Modular aluminum and stainless steel construction suitable for field operation.
  • Easy Maintenance: Removable access panels allow quick servicing and maintenance.
  • Compliance Monitoring: Suitable for stack emission studies and environmental compliance applications.

Technical Specifications

Parameter Specification
Stack Temperature Range Ambient to 600°C
Temperature Display Digital Pyrometer (°C / °F)
Stack Velocity Range 3 to 60 m/sec
Thermocouple SS304, 0.6 m Length with 2 m Cable
Probe Assembly 0.6 m + 0.6 m Extension
Pitot Tube Calibrated S-Type SS304
Pitot Length 0.6 m Extendable to 1.2 m
Differential Pressure Measurement Digital Manometer
Pressure Range 0–1300 mm H₂O
Nozzles Set of 3 Stainless Steel Nozzles
Rotameters 0–3 LPM and 0–30 LPM
Timer Digital Timer with Start/Stop Function
Sampling Train 1 × 240 ml and 3 × 120 ml Borosilicate Glass Impingers
Vacuum Pump 120 LPM Capacity
Vacuum Gauge 0–760 mmHg
Power Supply 220V AC, 50/60 Hz
Construction Material Aluminum & Stainless Steel

Benefits

  • Accurate Emission Measurement: Maintains proper isokinetic sampling conditions for reliable and representative stack emission data.
  • Multi-Pollutant Monitoring: Supports simultaneous particulate and gaseous pollutant sampling.
  • Regulatory Compliance: Helps industries comply with environmental monitoring and emission reporting requirements.
  • Reliable Field Operation: Robust construction ensures dependable performance in demanding industrial environments.
  • Versatile Applications: Suitable for a wide range of stack sizes, temperatures, and industrial processes.

Why Choose INSTRUMEX IPM-114?

The INSTRUMEX Manual Stack Monitoring Kit combines accurate velocity measurement, temperature monitoring, particulate collection, gas sampling, and isokinetic flow control into a single portable platform. Its rugged construction, reliable performance, and ease of operation make it an ideal solution for stack emission testing and environmental compliance monitoring.

Proudly Developed in India

Designed, developed, and manufactured by Instrumex, the IPM-114 reflects our commitment to innovation, quality, and customer satisfaction. Built for Indian industrial conditions and global monitoring standards, it delivers dependable performance with comprehensive technical and service support.

Instrumex India - is an emerging brand in Manual Stack Monitoring Equipment Products. Instrumex India is a leading manufacturer, exporter, and supplier of Manual Stack Monitoring Equipment from Mumbai, India to Far East Asian countries ie. Singapore, Indonesia, Cambodia, Thailand, Philippines, Vietnam, Malaysia, Laos, Middle East countries ie. Egypt, Saudi Arabia, United Arab Emirates, Bahrain, Kuwait, Qatar, Oman, South African countries ie. South Africa, Mauritius, Tanzania, Ethiopia, Morocco, Nigeria, Mozambique, Ghana, Ssouth East Asian countries ie. India, Bangladesh, Sri Lanka, Nepal, Maldives, and South American countries ie. Brazil, Argentina, Colombia, Peru, Chile, Venezuela,Uruguay, Paraguay.